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Recall data is sourced from official U.S. government agencies (CPSC, FDA, NHTSA, USDA) and processed using AI to improve readability. This site is not affiliated with or endorsed by any government agency. Always refer to the original agency notice for authoritative information.

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Medium RiskNHTSA
Vehicle Parts & Equipment/Engines & Powertrains

BMW of North America, LLC: 2018 540d xDrive Recalled for Fire Risk Due to Coolant Leak

Agency Publication Date: August 10, 2022
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Summary

BMW is recalling 298 of its 2018 540d xDrive vehicles because of a defect in the Exhaust Gas Recirculation (EGR) module. The internal cooler in this module can leak coolant, which may mix with diesel engine soot and create smoldering particles that melt the intake manifold. This melting process can lead to a vehicle fire. BMW dealers will replace the EGR module and inspect the intake manifold, replacing it if necessary, at no cost to the owner.

Risk

A coolant leak inside the engine module can cause soot buildup to smolder and melt plastic components, specifically the intake manifold. This melting significantly increases the risk of a fire occurring under the hood while the vehicle is in operation.

What You Should Do

  1. Check your vehicle records to confirm if you own a 2018 BMW 540d xDrive equipped with a diesel engine and an EGR module.
  2. Contact any authorized BMW dealer to schedule a free appointment for the EGR module replacement and an inspection of the intake manifold.
  3. If you have already received a notification letter from BMW, please bring it with you to your service appointment.
  4. For more information, contact BMW customer service at 1-800-525-7417 to discuss the recall (NHTSA campaign number 22V614).
  5. Call the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153) or visit www.nhtsa.gov for additional safety details.

Your Remedy Options

🔧Free Repair

EGR module replacement and intake manifold inspection.

How to: Contact a BMW dealer to have the EGR module replaced and the intake manifold inspected/replaced free of charge.

Affected Products

Product: 2018 BMW 540d xDrive

Additional Information

Agency: National Highway Traffic Safety Administration (NHTSA)
Recall ID: 22V614000
Status: Active
Manufacturer: BMW of North America, LLC
Sold By: BMW authorized dealers
Units Affected: 298 vehicles(3% estimated defective)
Park Vehicle: No
Park Outside: No
OTA Update: No
Product Type: Vehicle (V)
Recall Classification: Safety Defect
Owner Notification Date: December 30, 2022
Notes: Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Distributed To: Nationwide
Agency Last Updated: August 9, 2024

Were You Affected by This Recall?

If you or a family member were harmed by this recalled product, you may have legal rights. Consider consulting a consumer protection attorney to understand your options for compensation.

Find an Attorney

This is general information, not legal advice. Go Backs is not a law firm and does not provide legal services.

AI-Enhanced Content: The summary, action steps, and risk assessment on this page were generated by AI from official government recall data to improve readability. This is not legal or medical advice. Always refer to the official agency sources below for authoritative information.

Sources: NHTSA Notice · Raw API Response